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SkillCompiler/data/skills-bench/tasks/r2r-mpc-control/environment/skills/mpc-horizon-tuning/SKILL.md
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mpc-horizon-tuning Selecting MPC prediction horizon and cost matrices for web handling.

MPC Tuning for Tension Control

Prediction Horizon Selection

Horizon N affects performance and computation:

  • Too short (N < 5): Poor disturbance rejection
  • Too long (N > 20): Excessive computation
  • Rule of thumb: N ≈ 2-3× settling time / dt

For R2R systems with dt=0.01s: N = 5-15 typical

Cost Matrix Design

State cost Q: Emphasize tension tracking

Q_tension = 100 / T_ref²  # High weight on tensions
Q_velocity = 0.1 / v_ref²  # Lower weight on velocities
Q = diag([Q_tension × 6, Q_velocity × 6])

Control cost R: Penalize actuator effort

R = 0.01-0.1 × eye(n_u)  # Smaller = more aggressive

Trade-offs

Higher Q Effect
Faster tracking More control effort
Lower steady-state error More aggressive transients
Higher R Effect
Smoother control Slower response
Less actuator wear Higher tracking error

Terminal Cost

Use LQR solution for terminal cost to guarantee stability:

P = solve_continuous_are(A, B, Q, R)